................................................................................................................................................................................................................................................................................................................ |
Client : Brief : Estimated Cost : Proposed Contruction : Proposed Technology : Environmental Considerations : |
Projects - Past Projects |
Client : Brief : Budget : Contruction : Technology : Power Supply : Environmental Considerations : Current Production : A word from the owner : |
Alusaf Limited Core owner's team to expand Alusaf's production capacity by building the 466 ktpa greenfield Hillside Smelter. US $ 2 billion Expected to take 36 months, but completed in 31 months. Pechiney AP28/30 technology. Plant consumes 840 Megawatts of continuous power, equivalent to the total consumption of Cape Town and Port Elizabeth - ESKOM's largest customer by far! Comprehensive EIA completed September 1992, including public response reports. Forerunner of most current day SA large project EIA's. Producing 500 ktpa of aluminium ingots. It is the world's largest greenfield aluminium smelter. |
For more info visit www.bhpbilliton.com or contact GTI |
Billiton Limited To produce a feasibility study for the construction of a custom zinc refinery in the Eastern Cape. US $ 600 million. Port Elizabeth, East London or the proposed new Coega industrial harbour (now under construction). Incorporated technology from Outokumpu, Asturiania de Zinc, Lurgi and Norzink for various parts of the refinery. Full environmental study conducted as part of the feasibility study. |
For more info contact GTI |
Client : Location : Budget : Project History : Brief : Technology : Power Supply : Environmental Considerations : Special Requirements : Production : A word from the owner : |
Reunion Mining and later Anglo American plc, Base Metals Division. 25km north of Rosh Pinah, Southern Namibia. US $ 450 million. • Zinc Oxide orebody discovered in 1976 (Anglo American Corporation). • Bankable feasibility study and piloting carried out in 1998 (GTI). • Anglo American approved the project in 2000. • Project completed in 2003. To produce a world class integrated zinc mine and refinery that sets the highest standards in the innovative processing and production of low-cost Special High Grade zinc. First application of zinc solvent extraction technology on a primary orebody. Zinc is leached from the oxide ore with sulphuric acid at atmospheric pressure. Zinc is extracted from the leach solution by solvent extraction and stripped from the organic by spent electrolyte. The loaded electrolyte is sent to the electro- winning cellhouse where Special High Grade zinc (99.995%) is produced and finally cast into products for export. • Single circuit 400kV overhead line 260km Keetmanshoop to Skorpion. • 25% of Namibia's total power requirements, with a plant maximum demand of 84 Megawatts. Skorpion was developed in a unique and fragile ecosystem where the slightest disturbance can blow away countless dormant seeds of the endemic desert flora or affect the habitats of unique wildlife. Many species of rare and unusual plants were removed prior to earthmoving. The Skorpion team also developed a comprehensive emissions monitoring programme. Remote and environmentally sensitive site . One of the world's top 25 biodiversity hotspots. Environmental Impact Assessment completed to World Bank standards. Environ- mental Management Plan implemented during construction paved the way for operational ISO 14001 listing, IAIAsa project of the year winner. Infrastructure included 191 houses, a shiftworkers village, airstrip and water supply from the Orange River, 45km away. At full capacity the refinery will produce 150 ktpa of high quality zinc. The plant has a lifespan of 15 years with ore reserves at 21,4 million tonnes. Classic Business 8/8/03 - "We're very pleased with the commissioning of the Skorpion Zinc Project in Namibia. It's gone very well. It looks to be a very good business and a very low cost producer." Tony Trahar, CEO, AAplc. |
Client : Brief : Budget : Construction : Technology : Power Supply : Environmental Considerations : Forecast Production : |
For more info visit www.skorpionzinc.com.na or contact GTI |
Impala Platinum Limited. Integrate with Impala owner's team to complete the feasibility study, expedite board approval and execute the project. R 3,650 billion Bulk earthworks commenced October 2004. Headgear mounted with 4 rope Koepe winders for rock and man/material hoisting 1 600m lift. New ESKOM 88/33 kV 2 x 40 MVA substation for shaft complex. Maximum demand around 36 MW. Extension to Impala existing environmental permit. 225 ktpm of reef by conventional mining, production commencing 2011. |
For more info visit www.implats.co.za or contact GTI |
Client : Brief : Budget : Construction : Technology : Power Supply : Environmental Considerations : Forecast Production : |
Impala Platinum Limited. Integrate with Impala owner's team to complete the feasibility study, expedite board approval and execute the project. R 3 billion Presink in progress on main a ventilation shafts. Conventional double drum winder technology for rock and man/material winders, hoisting 1 100m. 33 kV overhead line from existing ESKOM 88/33 kV substation to feed shaft complex. Maximum demand around 22 MW. Extension to Impala existing environmental permit. 185 ktpm reef utilising multiple footwall decline layout, production commencing 2009. |
For more info visit www.implats.co.za or contact GTI |
Client : Brief : Budget : Construction : Technology : Power Supply : Environmental Considerations : Special Requirements : |
Metalline Mining Company, Idaho, USA. To produce a bankable feasibility study for a zinc mine and refinery complex in Coahuila province, Mexico. Control budget estimate to be produced by the study. The deposit consists of two resources, each a different mineral system separated by the east west trending Sierra Mojada fault. North of the fault the mineralisation is chemical sedimentary disseminated to massive silver, copper, zinc and lead sulphide. South of the fault the mineralisation consists of oxide zinc and lead manto deposits. Zinc Solvent Extraction and Electrowinning process (SXEW) supplied by Tecnicas Reunidas, Madrid Spain. The Red and White Zinc Manto ore bodies at Sierra Mojada are oxide zinc and SXEW may give Metalline a 30% cost of production advantage over sulphide ore producing competitors.The solvent extraction process consists of leaching the oxide zinc ore with sulphuric acid producing an acidic solution containing zinc and other soluble metals, the leach solution. The leach solution is mixed with the organic extraction solution, which selectively removes and concentrates zinc from the leach solution into the organic extraction solution. The extraction solution is taken to electrolytic reduction cells where SHG zinc (99,995%) is produced. Negotiations in progress with Comison Federal de Electricidad of Mexico. Area mined for silver for past 60 years - environmental baselining in progress. Members are learning to speak Spanish! |
For more info visit www.metalin.com or contact GTI |
2004 |
2009 |
2008 |
2004 |
2008 |
For more info visit www.implats.co.za or contact GTI |
2008 |
Client : Brief : Budget : Project History : Construction : Technology : Power Supply : Environmental Considerations : Current Production : |
Royal Bafokeng Platinum (RBP) Provide Owner's Team Project Management Services supervising the efforts of the appointed EPCM contractor in project execution. North Shaft : R 1.1 billion South Shaft : R 1.3 billion Bafokeng Rasimone Platinum Mine (BRPM) is a joint venture between Anglo Platinum and Royal Bafokeng Platinum. Project Management of the Development and Equipping of extensions to the four barrel decline shafts from 6 level to 10 level at the North and South shafts was by Anglo Platinum Management Services from inception in 2003 until end 2009. GTI were appointed by RBP in January 2010 to take over project management on behalf of the joint venture. Decline shaft sinking and equipping Conventional drill and blast sinking operations with waste transport to surface by conveyor. Personnel transport by conveyor riding to 6 level and then by chairlift to lower levels. Shaft bottom service water clarification, storage and dewatering with intermediate dams and pumps to surface. Conventional cable distribution scheme at 11/6.6 kV Extension to existing BRPM permit. 100 000 tons of ore per month from each shaft. |
For more info visit www.bafokengplatinum.co.za or contact GTI |